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Forum Chemistry & Process Engineering rapid.tech 3D 2025

A first hand account: How an additively manufactured system for efficient sample preparation and analysis almost failed

Innovation doesn't automatically arise from the use of AM. This presentation not only shows the finished product, but also highlights the hurdles along the way and how to overcome them in future projects.

rapid.tech 3D
Erfurt, Germany

Additive manufacturing is often seen as a fast track to innovation – but what happens when reality doesn't match the theory? The development of a product aimed at improving sample preparation and analysis efficiency in laboratories showed just that: A promising idea failed due to recurring issues with dimensional accuracy, material properties, and handling. The project was on the verge of failure.

The turning point came through close collaboration between experts from laboratory equipment development and professionals in additive manufacturing. It was not just about realizing the product idea, but about making the entire process chain – from sample preparation to analysis – more efficient. In numerous iterations and after many setbacks, we developed a system that enables labs to realize parallel workflows and ensure sample traceability.

This talk offers an honest insight into the challenges of additive manufacturing beyond the glossy success stories. What hurdles often lead to failure? Why is technically good manufacturing alone not enough? And how can these issues be practically solved? An analysis of a project that almost failed – and therefore provides valuable lessons.

Presentation language: GER

Speakers (1)

Philipp Süß

Philipp Süß

Founder and owner, Engineering office Süß & friends

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Key data

  • Wednesday, May 14, 2025
  • 3:45 PM - 4:15 PM
  • Saal Carl Zeiss (rechts)
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